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Jun 27, 2020

Build an embedded Linux in less than 15 minutes

Introduction

I had not built an embedded Linux without a framework like Open Embedded from the Yocto project for years, so this guide builds a minimal one from scratch to boot a target. The examples boot a virtual Qemu target and can be adapted to a real one. The build environment is bootstrapped with a prebuilt glibc cross-toolchain from Bootlin.

Setup the environment

First, install the packages needed to use the cross-toolchain, compile the host tools and run Qemu:

  • The Ncurses libraries are only required to execute the command make menuconfig.
  • The certificates and wget will be used to download the prebuilt toolchain.
  • In the same way, git will be used to checkout the source of Busybox and Linux.
  • The Qemu packages emulate the target system and run static aarch64 binaries on the x86-64 host.
apt update
apt install -y --no-install-recommends \
    bc \
    build-essential \
    ca-certificates \
    cpio \
    file \
    flex \
    git \
    ipxe-qemu \
    libncurses5-dev \
    libncursesw5-dev \
    libssl-dev \
    qemu \
    qemu-system-aarch64 \
    qemu-user-static \
    wget

Download and extract the prebuilt toolchain:

mkdir ~/src
cd ~/src
wget https://toolchains.bootlin.com/downloads/releases/toolchains/aarch64/tarballs/aarch64--glibc--stable-2020.08-1.tar.bz2
tar xvjf aarch64--glibc--stable-2020.08-1.tar.bz2

Then set the environment variables needed to cross-compile:

  • PATH: extended so the cross-tools are available
  • CROSS_COMPILE: the prefix used by the cross-tools
  • ARCH: the architecture of the target platform
ls ~/src/aarch64--glibc--stable-2020.08-1/bin/*gcc
~/src/aarch64--glibc--stable-2020.08-1/bin/aarch64-linux-gcc

export PATH=~/src/aarch64--glibc--stable-2020.08-1/bin:$PATH
export CROSS_COMPILE=aarch64-linux-

The cross-tools can now be called from the shell:

aarch64-linux-gcc -v
Using built-in specs.
COLLECT_GCC=~/src/aarch64--glibc--stable-2020.08-1/bin/aarch64-linux-gcc.br_real
COLLECT_LTO_WRAPPER=~/src/aarch64--glibc--stable-2020.08-1/bin/../libexec/gcc/aarch64-buildroot-linux-gnu/9.3.0/lto-wrapper
Target: aarch64-buildroot-linux-gnu
<...>
Thread model: posix
gcc version 9.3.0 (Buildroot 2020.08-14-ge5a2a90)

Build the Linux kernel

Fetch and build the latest stable branch of the Linux kernel:

git clone git://git.kernel.org/pub/scm/linux/kernel/git/stable/linux.git
cd linux
git checkout -b local/linux-5.4.y origin/linux-5.4.y
# git show HEAD

export ARCH=arm64

make defconfig
  HOSTCC  scripts/basic/fixdep
  HOSTCC  scripts/kconfig/conf.o
  HOSTCC  scripts/kconfig/confdata.o
  HOSTCC  scripts/kconfig/expr.o
  LEX     scripts/kconfig/lexer.lex.c
  YACC    scripts/kconfig/parser.tab.[ch]
  HOSTCC  scripts/kconfig/lexer.lex.o
  HOSTCC  scripts/kconfig/parser.tab.o
  HOSTCC  scripts/kconfig/preprocess.o
  HOSTCC  scripts/kconfig/symbol.o
  HOSTLD  scripts/kconfig/conf
*** Default configuration is based on 'defconfig'
#
# configuration written to .config
#

# make menuconfig

make -j$(nproc)
  <...>
  AR      drivers/net/ethernet/built-in.a
  AR      drivers/net/built-in.a
  AR      drivers/built-in.a
  GEN     .version
  CHK     include/generated/compile.h
  LD      vmlinux.o
  MODPOST vmlinux.o
  MODINFO modules.builtin.modinfo
  LD      .tmp_vmlinux.kallsyms1
  KSYM    .tmp_vmlinux.kallsyms1.o
  LD      .tmp_vmlinux.kallsyms2
  KSYM    .tmp_vmlinux.kallsyms2.o
  LD      vmlinux
  SORTEX  vmlinux
  SYSMAP  System.map
  Building modules, stage 2.
  MODPOST 531 modules
  OBJCOPY arch/arm64/boot/Image
  GZIP    arch/arm64/boot/Image.gz

make defconfig applies the default configuration for the target platform (ARCH=arm64) and make -j$(nproc) compiles.

git show HEAD and make menuconfig are optional:

  • git show HEAD checks that the head is the latest tag of the linux-5.4.y branch.
  • make menuconfig customizes the kernel configuration.

NB. The Linux kernel, Busybox and other projects use Kbuild to manage build options.

Populate the sysroot

The easiest way to bootstrap a sysroot is Busybox, a size-optimized single executable providing common UNIX tools. A few configuration files complete the sysroot. Pulling and building Busybox works like the kernel.

git clone git://git.busybox.net/busybox
cd busybox
git checkout -b local/1_32_stable origin/1_32_stable
# git show HEAD

export ARCH=aarch64
export LDFLAGS="--static"

make defconfig
# make menuconfig
make -j$(nproc)

make install

LDFLAGS forces static linking of Busybox; make menuconfig with CONFIG_STATIC=y does the same. A static executable can be tested with Qemu:

qemu-aarch64-static busybox echo "Hello!"
Hello!
qemu-aarch64-static busybox date
Sat Jun 27 15:06:41 UTC 2020

qemu-aarch64-static runs a binary built for another architecture on the host, here the aarch64 Busybox on an x86-64 host.

make install created a tree in the _install directory, used to populate the sysroot:

ls -l _install
total 4
drwxr-xr-x. 1 tperrot tperrot 974 Nov 30 15:22 bin
lrwxrwxrwx. 1 tperrot tperrot  11 Nov 30 15:22 linuxrc -> bin/busybox
drwxr-xr-x. 1 tperrot tperrot 986 Nov 30 15:22 sbin
drwxr-xr-x. 1 tperrot tperrot  14 Nov 30 15:22 usr

ls -l _install/bin
<...>
lrwxrwxrwx. 1 tperrot tperrot       7 Nov 30 15:22 umount -> busybox
lrwxrwxrwx. 1 tperrot tperrot       7 Nov 30 15:22 uname -> busybox
lrwxrwxrwx. 1 tperrot tperrot       7 Nov 30 15:22 usleep -> busybox
lrwxrwxrwx. 1 tperrot tperrot       7 Nov 30 15:22 vi -> busybox
lrwxrwxrwx. 1 tperrot tperrot       7 Nov 30 15:22 watch -> busybox
lrwxrwxrwx. 1 tperrot tperrot       7 Nov 30 15:22 zcat -> busybox

To finish the sysroot, create an rcS init script:

mkdir _install/proc _install/sys _install/dev _install/etc _install/etc/init.d
cat > _install/etc/init.d/rcS << EOF
#!/bin/sh
mount -t proc none /proc
mount -t sysfs none /sys
/sbin/mdev -s
[ ! -h /etc/mtab ]  && ln -s /proc/mounts /etc/mtab
[ ! -f /etc/resolv.conf ] && cat /proc/net/pnp > /etc/resolv.conf
EOF
chmod +x _install/etc/init.d/rcS

Build the filesystem

This step packages the sysroot tree into a filesystem the kernel can mount, either a ramfs or a rootfs:

  • the ramfs is a simple filesystem the kernel creates in RAM from an archive.
  • the rootfs is a filesystem the kernel mounts from a non-volatile device.

See the kernel documentation for the difference between them.

Build a ramfs

Build the ramfs with cpio and gzip after fixing the ownership:

mkdir _rootfs
rsync -a _install/ _rootfs
chown -R root:root _rootfs
cd _rootfs
find . | cpio -o --format=newc > ../rootfs.cpio
cd ..
gzip -c rootfs.cpio > rootfs.cpio.gz

Build a rootfs

For the rootfs, create an empty image, format it as ext3 through a loop device, then copy the tree and fix the ownership.

dd if=/dev/zero of=rootfs.img bs=1M count=10
mke2fs -j rootfs.img
mkdir _rootfs
mount -o loop rootfs.img _rootfs
rsync -a _install/ _rootfs
chown -R root:root _rootfs
sync
umount _rootfs

Boot the target

The qemu commands to boot the system:

# With the ramfs
qemu-system-aarch64 -nographic -no-reboot -machine virt -cpu cortex-a57 -smp 2 -m 256 \
    -kernel ~/src/linux/arch/arm64/boot/Image \
    -initrd ~/src/busybox/rootfs.cpio.gz \
    -append "panic=5 ro ip=dhcp root=/dev/ram rdinit=/sbin/init"

# With the rootfs
qemu-system-aarch64 -nographic -no-reboot -machine virt -cpu cortex-a57 -smp 2 -m 256 \
    -kernel ~/src/linux/arch/arm64/boot/Image \
    -append "panic=5 ro ip=dhcp root=/dev/vda" \
    -drive file=~/src/busybox/rootfs.img,format=raw,if=none,id=hd0 -device virtio-blk-device,drive=hd0

The target boots to a shell:

[    0.000000] Booting Linux on physical CPU 0x0000000000 [0x411fd070]
[    0.000000] Linux version 5.10.0-rc5 (tperrot@27ea4a863f61) (aarch64-linux-gcc.br_real (Buildroot 2020.08-14-ge5a2a90) 9.3.0, GNU ld (GNU Binutils) 2.33.1) #1 SMP PREEMPT Mon Nov 30 14:40:05 UTC 2020
[    0.000000] Machine model: linux,dummy-virt
<...>
[    0.858346] Sending DHCP requests ., OK
[    0.870558] IP-Config: Got DHCP answer from 10.0.2.2, my address is 10.0.2.15
[    0.870909] IP-Config: Complete:
[    0.871199]      device=eth0, hwaddr=52:54:00:12:34:56, ipaddr=10.0.2.15, mask=255.255.255.0, gw=10.0.2.2
[    0.871566]      host=10.0.2.15, domain=, nis-domain=(none)
[    0.871825]      bootserver=10.0.2.2, rootserver=10.0.2.2, rootpath=
[    0.871866]      nameserver0=10.0.2.3
[    0.872389]
[    0.875863] ALSA device list:
[    0.876151]   No soundcards found.
[    0.879353] uart-pl011 9000000.pl011: no DMA platform data
[    0.920237] Freeing unused kernel memory: 5952K
[    0.921223] Run /sbin/init as init process

Please press Enter to activate this console.
posted at 13:01  · 7 min read  ·   ·  busybox  embedded  intermediate  linux  qemu  article